Space-saving workpiece and tool magazine with integrated handling

• 4 magazine sizes and weight classes available
• Can be loaded from both sides
• Workpiece handling possible, tool handling partially
• Driven by Roeders job management software RMSMain on the machine control
• Chip identification of the pallets available as an option
• For the larger RCS an automation of two machines optionally available
  Short workpiece change times after optimization

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Direct clamping of workpiece (without pallets) possible

• If needed automated machining of 6 sides of the workpiece in two set-ups
• Robot cell assembled in the factory
• One or two machines to be automated
• Extension of machine tool changer by loading and unloading it with external tools by the robot
• Chip identification in case of operation with pallets available
• Driven by Roeders job management software RMSMain
• (installed on separate computer or the machine control)

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These add-ons allow Toyoda horizontal machining centers to be tooled for more part numbers, eliminating time-consuming trips to the tool room.

Compact Matrix Magazine

The compact tool magazine is an auxiliary tool storage unit ideal for housing unique tools or multiple backup tools used during unmanned machining. Toyoda’s compact matrix magazine is capable of holding up to 180 tools (50 taper) and up to 304 tools (40 taper). Custom configurations are available.

Matrix Magazine

Toyoda’s matrix tool magazine is a large capacity, auxiliary tool storage rack that accommodates up to 504 tools. Ideal for workpieces requiring many unique tools or redundant tools, the matrix magazine eliminates unnecessary trips to the tool room.

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• Allows automatic indexing of the selected pot without having to know the tool installation position
• Protects tools by using ATC speed commands suited to each tool
• Enables prior assessment of abnormal or insufficient tooling

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A system on Toyoda machining centers which gives automation functionalities on the machines. Delivering high-end features for a wide range of production and job shop environments, the OP Supporter provides a wealth of preventative maintenance information displayed on the CNC screen.

There are 3 supporting features of OP Supporter: tool control support, pallet control support, and maintenance control support.

Tool Control Support

• Simple program - Tool number conversion function
• Detailed control - Tool life control function
• Direct tool setting capability - Tool offset function
• Tool teaching - Tool list display function
• Limiting arm speed according to tool weight - ATC speed variation function
• Faulty tool indexing - Replacement tool automatic indexing function
• Manual tool data entry not required - Tool ID Function

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